Revolutionizing Primary Poultry Processing with Marel’s VC-i
The introduction of Marel’s VC-i is transforming primary poultry processing, eliminating reliance on operator skill for vent-cutting adjustments. Unlike traditional systems, the VC-i operates autonomously, requiring no human intervention to optimize hygiene, efficiency, and automation. Equipped with PUPIL AI-powered vision technology, this advanced system ensures precise, contamination-free vent cutting at the highest processing speeds.
Unmatched Precision with AI-Powered Monitoring
In primary poultry processing, vent cutting plays a critical role in extracting the cloaca without damaging the intestines. Any error at this stage is irreversible, making precision and hygiene paramount. The Marel VC-i sets a new industry benchmark by meticulously removing the cloaca while preventing contamination. Powered by PUPIL (Precision Unified Processing with Intelligent Learning) AI, the system continuously analyzes and adjusts its performance in real time, ensuring accurate vent cutting and optimal positioning.
Automated Adjustments for Consistency and Efficiency
The VC-i simplifies operation with an intuitive HMI touchscreen, allowing users to make real-time adjustments with just a few taps. Pre-programmed recipes automatically fine-tune machine settings—such as drill depth and product positioning—based on flock characteristics, eliminating the need for manual guesswork. At processing speeds of 15,000 birds per hour (bph), human assessment is no longer viable. That’s where PUPIL AI steps in, providing visual monitoring to maintain consistent, high-quality results, even with varying bird sizes and weights.
SmartBase software further enhances the VC-i’s reliability by offering real-time machine health monitoring, issuing early warnings at both unit and system levels to enable proactive maintenance and adjustments.
Advanced Hygiene Standards
Hygiene is at the core of the VC-i’s design. The open-structure carousel units reduce wear, minimize residue buildup, and enhance cleanability. Each drill unit is thoroughly cleaned by built-in spray washers, which automatically conserve water when empty shackles are detected. Additionally, the vacuum system removes initial fecal matter, preventing contamination in downstream processes and ensuring the highest food safety standards.
With automated precision, AI-driven monitoring, and superior hygiene control, Marel’s VC-i is redefining primary poultry processing, delivering unparalleled accuracy, consistency, and efficiency—without human intervention.
